1
Easy access
The small distance between the high-precision spindle and roboSet ensures optimum working conditions.
2
Automatic assignment
Using a ‘pallet administration’ facility incorporated in pilot 3.0 software, loading configuration and parameters are defined. That means all tools can be measured without further user input, and customer-specific pallets can be defined. On completion of the measuring process, defective tools have already been sorted from good tools. Measuring values for the individual tools are stored in pilot 3.0 and can be sourced and issued when required.
3
Robust and workshop compatible
Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, membrane keyboard, automatic light monitoring and control are just some of the features which ensure operation under shop-floor conditions.
4
Camera
CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
5
CNC control unit
5-axis CNC control unit and manual axis adjustment for quick spot checks
6
Autofocus and rotary encoder:
- Autofocus for automatic user-independent focusing of tool cutting edges. - Fully automatic reliable measuring of multi-insert cutting tools - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
7
High-precision spindle
With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing, absolutely free of play and with guaranteed changeover precision of 0.001mm.
8
Pilot 3.0 image processing:
- press the start button and automatic operation begins - a ‘pallet manager’ in the software determines loading and the parameters - all tools can be measured without further user input and customer-specific pallets can be defined.
9
Label printer
Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
10
A4 colour laser printer
For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.roboSet / genius
The solution for efficient quality control at high tool throughput.
Easy access
The small distance between the high-precision spindle and roboSet ensures optimum working conditions.
Automatic assignment
Using a ‘pallet administration’ facility incorporated in pilot 3.0 software, loading configuration and parameters are defined. That means all tools can be measured without further user input, and customer-specific pallets can be defined. On completion of the measuring process, defective tools have already been sorted from good tools. Measuring values for the individual tools are stored in pilot 3.0 and can be sourced and issued when required.
Robust and workshop compatible
Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, membrane keyboard, automatic light monitoring and control are just some of the features which ensure operation under shop-floor conditions.
Camera
CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
CNC control unit
5-axis CNC control unit and manual axis adjustment for quick spot checks
Autofocus and rotary encoder:
- Autofocus for automatic user-independent focusing of tool cutting edges.
- Fully automatic reliable measuring of multi-insert cutting tools
- Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools
- Rotary encoder for helical pitch and pitch
High-precision spindle
With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing, absolutely free of play and with guaranteed changeover precision of 0.001mm.
Pilot 3.0 image processing:
- press the start button and automatic operation begins
- a ‘pallet manager’ in the software determines loading and the parameters
- all tools can be measured without further user input and customer-specific pallets can be defined.
Label printer
Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
A4 colour laser printer
For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.
Overview
Your production throughput is maximised with roboSet, the fully automated loading station that allows a ZOLLER genius machine to operate with total accuracy around the clock.
Predefined program selection within pilot 3.0 software caters for the recording of more than 50 measurement parameters with micron precision and without operator intervention.
Once the checking procedure is complete, faulty tools are automatically separated from the correct ones.
It’s the perfect solution for efficient quality control at high tool volumes.
Technical Data
Options
Highlights
ROI Calculator
| roboSet loading station (standard values) | |
| Range | 920 mm |
| Positioning accuracy | ± 0.03 mm |
| Maximum load | 7 kg |
| Working surface | 950 x 350 mm |
| Number of pallets | 3 |
| Depth | approx. 1 m |
| Width | approx. 1.5 m |
| genius universal measuring machine | |
| Measuring range Z | 600 mm |
| Measuring range X | 175 mm |
| Measuring range Y | 100 mm |
| Diameter | 340 mm |
| Snap gauge diameter | 100 mm |
ace high-precision spindle
Adapter SK50/expansion chuck
Camera
Camera/lighting micro
Collet chuck holder/turret
Control unit cockpit
Data transmission
Gripper
Holding fixture D32 mm
Interfaces
Label printer
List printer
Measuring table reversing plates
Membrane keyboard
Pallet fixture
Protective devices
Reduction sleeve tray
roboMark laser marking unit
Set of reduction sleeves
Storage shelf
Tool post size I/expansion chuck (not for manual mode)
Wooden storage shelf
ZOLLER interfaces - caz for tool manufacturers
ZOLLER interfaces - form tools/development
ZOLLER interfaces - making new tools
- Fully automatic – 24/7 autonomous loading and measuring
- Reliable – Through automatic robot path correction during every loading
- Robust – Design appropriate for the shop floor
- Dependable – Standardised measuring procedure with pilot 3.0 image processing
- High quality – Consistent use of branded products
- Flexible – Suitable for all open ZOLLER measuring machines