1
Camera
CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
2
CNC control unit
5-axis CNC control unit and manual axis adjustment for quick spot checks
3
Versatile adaptation
Can be equipped with pilot software, plus additional software modules, various measuring ranges and options – custom made for your production
4
Autofocus and rotary encoder:
- Autofocus for automatic user-independent focusing of tool cutting edges. - Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools - Rotary encoder for helical pitch and pitch
5
High-precision spindle
With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing: absolutely free of play and with guaranteed changeover precision of 0.001mm.
6
Membrane keyboard
For power-operated spindle clamping and spindle braking. All power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent accuracy.
7
Robust and able to withstand the production floor
Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic monitoring and control of lighting are just some of the features which ensure operation under shop-floor conditions.
8
Pilot image processing
A unique system due to its: - intuitive graphical user interface - dynamic crosshair for precision - measurement in real time without stop delay for presetting - automatic detection of more than 200 cutting edge shapes - high image refresh rate for fast measurement results
9
Label printer
Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
10
A4 colour laser printer
For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.genius
The universal measuring machine for cutting tools.
Camera
CNC-controlled, ability to pivot and backlash-free indexed camera for radial and axial measurements between 0° and 90°
CNC control unit
5-axis CNC control unit and manual axis adjustment for quick spot checks
Versatile adaptation
Can be equipped with pilot software, plus additional software modules, various measuring ranges and options – custom made for your production
Autofocus and rotary encoder:
- Autofocus for automatic user-independent focusing of tool cutting edges.
- Automatic rotation, eg for cris to fix the contour at spiral-fluted/multi-insert tools
- Rotary encoder for helical pitch and pitch
High-precision spindle
With ace the tool post for steep tapers, hollow shaft tapers, Capto and Kennametal can be changed via one ball bushing: absolutely free of play and with guaranteed changeover precision of 0.001mm.
Membrane keyboard
For power-operated spindle clamping and spindle braking. All power-operated functions of the high-precision spindle are started by a light keystroke, which is simple, convenient and guarantees consistent accuracy.
Robust and able to withstand the production floor
Robust design, maintenance-free drives and guides, encapsulated measuring systems, computer ventilation, automatic monitoring and control of lighting are just some of the features which ensure operation under shop-floor conditions.
Pilot image processing
A unique system due to its:
- intuitive graphical user interface
- dynamic crosshair for precision
- measurement in real time without stop delay for presetting
- automatic detection of more than 200 cutting edge shapes
- high image refresh rate for fast measurement results
Label printer
Tool parameters such as ID and adapter numbers, Z, X and radius dimensions, QR, barcodes and much more can be printed out.
A4 colour laser printer
For report and list printing with a speed of up to 20 pages per minute. Universal paper cartridge, USB interface and network connection.
Overview
The genius is the universal measuring machine for cutting tools. From testing of individual criteria to complete, fully automatic and operator-independent checks, your workpieces are inspected quickly, simply and with maximum precision.
With measurement results that are documented in detail and transferred to grinding machines at the click of a button, the genius saves valuable time during planning, programming and production while ensuring optimum performance and quality first-time results.
Total customer satisfaction and a rapid return on your investment is assured.
Highlights
Technical Data
Options
ROI Calculator
- Universal – Used worldwide for fast inspection and complete control of cutting tools
- User-independent – Fully automatic complete control, documentation included
- Powerful – Best hardware quality combined with intuitive pilot software and a large selection of measuring programs
- Stable – Dimensionally stable and fully covered for use under production conditions
- Networked – Seamless processes thanks to interfaces to program systems and grinding machines
| Measuring range Z | 600 mm |
| Measuring range X | 175 mm |
| Measuring range Y | 100 mm |
| Diameter | 340 mm |
| Snap gauge Ø | 100 mm |
Adapter SK50/expansion chuck
Camera
Camera/lighting »micro«
CNC-controlled swivable camera - 0°
CNC-controlled swivable camera - 45°
CNC-controlled swivable camera - 90°
Collet chuck holder/turret
ace high-precision spindle
High-precision spindle SK 50/vacuum
Holding fixture D32 mm
Interfaces
Measuring table reversing plates
Membrane keyboard
Set of reduction sleeves
Storage shelf
Tool post size I/expansion chuck
Wooden storage shelf
ZOLLER interfaces - caz for tool manufacturers
ZOLLER interfaces - form tools/development