Pilot 4.0 Software - Tailor-made for you
Pilot 4.0 is the all-inclusive software interface for tool measurement from ZOLLER. The intuitive and easy-to-use interface combines form and function to demonstrate reliable measurements and pre-sets in the shortest possible time. As the gateway to the entire ZOLLER range – Pilot 4.0 makes access possible to all data and applications across the ZOLLER range. The intuitive and easy-to-use software provides all the necessary information for you to measure your tools accurately every time.
Redefining Real-time Tool Presetting
Pilot 4.0 builds on the advanced control system of the Pilot 1.0, Pilot 2.0 and Pilot 3.0 software before it – transforming your tool presetting process to create an effortlessly efficient production line.
Simple – displays clear symbols for every function
Modern – offers state of the art work environment
Motivating – achieve success quicker than ever before
Efficient – always take the most direct path
Brand new features for Pilot 4.0
NEW Main Menu Structure
The new main menu has been designed with simplicity in mind, making it easy to use. You can keep track and organise your buttons, collections, projects and tools.
Customised User Interface
Pilot 4.0 displays a personal, specific work environment for each operator once a login is provided. This makes selecting high-frequency functions quick and easy.
Configurable New Buttons
Make your Pilot 4.0 yours. Each operator is able to activate new buttons to fit within their role.
Automatic Focus & Detection & Large new cutting edge image
Advanced algorithms can detect stages and edges, as well as quantities of either. Able to detect cutting edge geometries as well as other key data easily.
Your Pilot 4.0 Everywhere
No matter if it is the workplace, at home, on the go or on any ZOLLER machine, the ZOLLER TMS workplace and TMS web version is available.
Features of Pilot 4.0
Touch and slide
Intuitive touchscreen operating technology
Fast and simple operation with no major training requirements
Individual measuring procedures and user-specific menu navigation
Optimised presetting, measuring, inspection and management of all kinds of cutting tools
Data communication via machine links and interfaces to external systems
Benefits of Pilot 4.0
Less machine down time
A reduction in rejects
Selection from more than 200 automatic cutter shapes
Measurement of setting sheets/tool lists at the push of a button with direct transfer to the tool machine
Adjustable LED lighting for brilliant display and inspection of cutting edges
Tool inspection, measurement and documentation in transmitted and incident light
Management of tools, setting sheets/tool lists, individual components, graphs, warehouse and order system
See Andy Dyche from ZOLLER UK demonstrate Pilot 4.0 software
Discover More about Pilot 4.0
With Pilot 4.0 you can import the data from the tool tables into the software by using the barcode scanner or by entering the tool name manually.
Pilot allows you to perform all standard measurements easily with the touch of a button. The software also includes a wide variety of measurement templates that can be used for most tool types and sizes. By recording measurement data, you can enhance the quality of your tools and increase your productivity.
What makes Pilot different from the other solutions on the market is its user-friendly interface that lets you record the measurement data in just a few minutes. All you have to do is swipe your finger across the screen. Here are some of the key features of Pilot:
Measurement Template Library
At the heart of the software is the library of measurement templates that cover a wide range of tooling types. You can use the measurement templates to scan in the tool’s dimensions directly from the table and then quickly measure the dimensions of the cutting tools using your smartphone or tablet. The following list of measurement templates provides a representative sample of the types of tools that the software can measure:
- Hard Materials- Diamond Saw Blades, Drill Bits, Router Bits, Chisel Tips, etc.
- Flexible Materials- Cutting Tools, Tubing Cutters, Coupling & Fitting Tools, etc.
- Special Tools- Measuring Tools, Welding Tools, Hand Tools, etc.
Custom tool templates
The software contains a large number of predefined templates for different types of tools. All you need to do is select the type of tool you want to measure from the list of available templates and scan the corresponding barcode to add it to your profile. You can also add your own custom measurement templates to the library and make them available for use with the app.
You can import the tool data from multiple tools at once by scanning their barcodes with the app or entering the details manually. You can also create multiple profiles with different parameters for different groups of tools. This ensures that you have all the information you need to measure the tools accurately and avoid errors.
The system allows multiple measurements for each tool. This means that you can measure the length and width of each tool in a single session and also take images of the tool for reference purposes.
The reports generated by Pilot can be customized based on your specific business needs. You can select the fields that are included in the report and the formatting style as well. This makes the report more personalized and allows you to track the data you need more accurately. Other features include the ability to export data as CSV and PDF files and the ability to synchronize data across multiple devices.
Hassle-free data management
Capable of making intelligent observations to avoid unnecessary manual data entry; generating customized reports according to your specifications; recording the precise dimensions of your tools and equipment whenever you need them; and allowing you to store all the relevant information about your tools and equipment in a centralised database for hassle-free data management.
Get the NEW Pilot 4.0 Software
No matter if you are an existing customer or a new customer – you could benefit from Pilot 4.0 software. For more information or to book a FREE demonstration get in touch with our expert team today.